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Equipment introductionDLG90 type extruder is mainly used to process all kinds of twice-puffed food and three-dimensional puffed food. The raw materials used are various starch, flour and potato whole powder.
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The nutritional powder production line developed by our company is a new extension and application of twin-screw extrusion technology. The traditional manual frying method for nutritional powder has low efficiency, hygiene, and quality issues that are difficult to control, resulting in a single processing material. Twin screw extrusion technology makes up for the above shortcomings. It can process a wide range of raw materials, including Rice noodles, corn flour, soybean flour, buckwheat, oats, etc. This production line can also add various nutrients such as vitamins, proteins, etc.
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This method line is newly designed and produced with foreign places advanced era. it has improved the dangers of import tool which consist of huge funding and immoderate manufacturing fee. this line uses corn starch, wheat flour, potato starch as materials to deliver"bugles", "net", "potato chips" and hundreds of numerous 3-d compound extrusion meals. this line can be in assessment with those import equipments. under the same capabilities, its price is high-quality one tenth of that of import machine.
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The nutritional powder production line developed by our company is another new extension of the twin screw extrusion technology. The traditional manual frying method for nutritional powder is inefficient, and hygiene and quality issues are difficult to control, resulting in a single processing material. Twin screw extrusion technology makes up for the above shortcomings. It can process a wide range of raw materials, including Rice noodles, corn flour, soybean flour, buckwheat flour, etc.
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The nutritional rice production line takes grains as the main raw materials (corn flour, rice flour, millet flour, flour, etc.), vegetables, fruits, eggs, meat and other selective ingredients, and adds minerals such as calcium, phosphorus, iron and vitamins.
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Nutrition powder and baby food production line is another new expansion application of Dayi in twin-screw extrusion technology. It has the characteristics of high degree of automation, strong stability, simple operation, high output, short process time, etc., and effectively improves various drawbacks in the original tradition, and the processing raw materials are also more extensive. At the same time, various nutrients can also be added according to customer process requirements to produce multi-functional nutritional and health food.
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Shandong Dayi Machinery Co., Ltd has many types of extruders,they are high degree of automation. The dog food production line equipment can realize one-key start of the host, real-time data storage, real-time monitoring, alarm reminder and other functions.Dog Food Production Line Design: Designed by 3D software, analogue simulation, and it is tested by computer automaticall, to ensure the require-ments of design precision.Concept: Modular function, humanized system, diversified applications are always our pursuit.
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Frying machine using advanced oil and water integration technology, to overcome the shortcomings of the traditional frying machine, automatic filtration, can maintain the clean frying oil, the consistency of the letter fried products, not only improve the quality of products, extend the shelf life, but also bring higher added value for products.Due to the characteristics of cooking oil, when the temperature reaches 360 to 366 degrees Celsius, the oil in the pan starts to spontaneously ignite, and the temperature reaches 400 degrees Celsius for a short time.
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TVP (Textured vegetarian soya protein/Fiber protein) processing line is designed and produced with our rich experiences on food extruder industry for over twenty years. It adopts nonfat low temperature soya bean meal as main raw material to produce all kinds of textured protein food, which is nutritional and easily absorbed by human body. Such soya protein food looks like real muscle meat and mastication. Textured soya protein food is widely appied to many industries, such as can food, sesoning food, ham, cooking, etc.
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The fully automatic nutritional rice production line is developed to address the significant loss of nutrients in rice during traditional rice milling production processes. Rice and other nutrients can be made into high value-added products through extrusion technology. During this process, broken rice and rice bran can be reused. The entire production process is simple and easy to operate. After crushing the broken rice, it is mixed with a certain amount of water, oil, etc.
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The fried wheat flour snack production line is a new technology that replaces traditional cooking Guoba production with twin screw extrusion technology. This production line is a high-quality production line that has been successfully developed and innovated by the company's scientific and technological personnel. It integrates raw material mixing, steaming, ripening, puffing, forming, frying, and seasoning. The production process is simplified, efficient, and environmentally friendly.
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The nutritional powder production line developed by our company is another new extension of the twin screw extrusion technology. The traditional manual frying method is inefficient, hygienic, and difficult to control quality issues, resulting in a single processing material. The newly developed twin-screw extrusion technology makes up for the above shortcomings. It can process a wide range of raw materials, including Rice noodles, corn flour, soybean flour, buckwheat, oats, etc.
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The nutritional rice production line uses Rice noodles as the main raw material, which can be selectively filled with various vitamins and minerals as required. The shape of the rice grains is extruded by the twin-screw extruder, and then dried to the required moisture. It can be eaten after cooking for about 10 minutes. The nutritional rice artificial rice production line endows rice with unique shapes, flavors, and colors, and adapts to the constantly developing market for health and wellness foods with scientific nutritional ratios and easy digestion.
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This corn flakes processing line can not only produce the corn flakes but also breakfast cereal products by adjusting some assistant machines.The main raw material is corn powder in 60-80 mesh, and other grain powder or some nutritional ingedients, like vitamin. The raw materials will be cooked well in the extruder by twin screw rotating under high temperature and pressure.
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The core filling snack production line developed by our company is an advanced production line, which uses advanced co extrusion technology to extrude two kinds of products with different texture and taste on a twin-screw host at the same time. It can process a variety of raw materials at the same time, such as Rice noodles, syrup, fruit paste, etc., and process them into a variety of sandwich rice fruit products, such as McChicken pieces, cocoa desserts, sandwich rice fruit, maishao, banana crisp, rice fruit, etc.
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This process line adopts advanced share extrusion technology, which can extrude products with different textures and tastes out of double- screw extruder at the same time. It can produce a variety of core-filling food which are popular in the market, such as fragrant chicken, core- filling rolls, etc. It can also produce nutritional powder, grain gruel and many other snacks by changing moulds and assistant equipments.
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Nutrition powder and baby food production line is another new expansion application of Dayi in twin-screw extrusion technology. It has the characteristics of high degree of automation, strong stability, simple operation, high output, short process time, etc., and effectively improves various drawbacks in the original tradition, and the processing raw materials are also more extensive. At the same time, various nutrients can also be added according to customer process requirements to produce multi-functional nutritional and health food
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The puff snack production line adopts advanced extrusion technology to produce puffed food, producing various popular puffed sandwich foods on the market, such as wheat flavored chicken nuggets, sandwich rice fruits, sandwich rice crisps, rice fruits, banana crisps, cocoa desserts, wheat roasting, cheese balls, etc. Nutritional powder, cereal Congee and puffed snack food of various shapes can be produced by changing molds and auxiliary equipment.
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The products produced by the soy protein production line are mainly made from low-temperature soybean meal, soy protein isolate, gluten powder, and other raw materials. The process of mixing and homogenizing materials, steaming and ripening, high-temperature sterilization, and extrusion molding is completed in a twin-screw extruder to produce high-strength and high toughness soy protein food with a layered muscle fiber structure, similar to the taste and texture of meat.
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The nutritional rice production line developed by our company takes Rice noodles as the main raw material, and can selectively fill a variety of vitamins and minerals, such as vitamin B, vitamin C, vitamin A, etc. according to production needs. Extrude the shape of rice grains through a twin screw extruder, then dry to the required moisture content, and cook for 5-10 minutes before consumption. The extrusion puffed rice production technology developed by our company makes it possible to strengthen trace elements in rice.
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The vegetarian meat production line mainly uses low-temperature soybean meal, soy protein isolate, gluten powder, etc. as the main raw materials. After being mixed and homogenized by a fully automatic ingredient system, the material is mixed, steamed, matured, high-temperature sterilized, and extruded in a twin screw extruder. It produces a high strength, high toughness soybean silk drawing protein food with layered muscle fiber structure, and its taste and texture are similar to meat.
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The TSP fiber soy protein is made of low temperature defatted soy flour, wheat protein, soybean and isolated protein as the main raw materials, and produced through mixing, cooking, and extruding in the double-screw extruder under high temperature and high pressure. The fiber soy protein is in strong muscle fiber structure with high tenacity which can keep good water and oil absorption ability, so it can be widely used in meat, fast food, instant food, fillings as vegetarian meat.
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Equipment overview:The machine uses the burner for heating, and adopts the drum rotary drying method. It can dry corn flakes, etc. The machine dries evenly, so that the material can achieve the best drying effect.This machine is equipped with advanced temperature control device, which makes the drying temperature set according to different materials accurate and reliable, thus ensuring the excellent quality of drying materials.Equipment structure Device parameters1. Drum drive power: 0.37KW2. Drum size: φ630x2700mm3. Dimensions: 3300×1170×1900mm Precautions1.
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The Pet food production line developed by our company is a fully automated production line with high output, multiple configurations and high quality. The production line gives Pet food a new form, unique taste and color, and adapts to the needs of the modern Pet food market with the most scientific nutrition ratio and easy digestion. Take extrusion dog chew as an example. It is a chew type Pet food with different shapes, such as stick shaped, bone shaped, and so on, which is made of a variety of materials in a scientific proportion and extruded by an extruder.
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