Corn Puffed Extruder-manufacture,factory,supplier from China

The screw extruder was first used in the plastics industry, and its theoretical research started earlier, forming a variety of mathematical models used to describe the basic principles of flow and heat transfer in the extrusion process, using these models to achieve accurate extrusion machine simulation Design. The application of extrusion technology in the food industry is slightly later than that in the plastics industry, which is mainly due to the complexity of food raw materials.

Puffed food appeared in the market in the 1960s. Later, it quickly became popular in various countries because of its unique taste, simple eating and various patterns. It has long occupied the most frequently purchased snack types with chocolate, wafers and other foods.However, the long-term sales advertisements and puffed food have left us with a stereotyped image. Recently, many consumers said that when they saw the product category as "oil-containing puffed food", they were very worried about whether it was an unhealthy snack.

Directly puffed food is generally required to be dried after extrusion processing. The moisture content of the dough in the extruder is 15%~20%. The product is then dried to reduce the moisture content to 2% to 3% to create the environment needed for a crunchy texture and stable shelf life. Due to the low density of the product, the drying time is usually very short, so it should be carried out in a warm warehouse.Coatings to produce direct-expanded products Extruded and dried products are finally sprayed with oils and seasonings.

1. Before operating the corn equipment bulking machine, remove the head, movement, lead screw and other parts, clean them up, dry them and then install them.2. Idling for 1 to 2 minutes first when operating, put the raw materials into the feed mouth, not too fast, when the ring groove of the spiral shaft head is filled, stop feeding, friction preheating. Wait until the nose temperature rises and the pressure inside the cabin builds up before feeding.3. Feed should be continuous and uniform, material must be dry, must pay attention to.4.

The puffed foods such as potato chips, french fries, etc. that we usually see are produced by the puffed food extruder. After a series of operation procedures, the delicious food is presented in front of us.

　　The products produced by the breakfast cereal production line are a brittle food with a smooth taste and a strong grain flavor. Breakfast cereal corn flakes are processed by a special structured extruder, which further improves yield, quality, and raw material adaptability compared to traditional production methods, making it possible to strengthen trace elements such as vitamins and minerals. This production line has the characteristics of multiple optional models, flexible equipment configuration, wide range of raw materials, multiple product types, and simple operation.

Series double screw extruder introduction:1, mainly by the feeding system, extrusion system, rotary cutting system, heating system, lubrication system, control system.2, extruder feeding system, main drive system, rotary cutting system all adopt frequency control, strong power, smooth operation, power saving.3, automatic lubrication, forced cooling, to ensure the safe operation of the extruder and prolong the life.4, screw alloy material, through special processing, high strength, wear resistance, increase the service life.5, according to different products, with different structure and length

The extruder has the functions of compression, mixing, kneading, melting, puffing and molding. The cavity of the extruder can be divided into 3-5 zones. Each zone can be heated by steam or electricity, or by extrusion friction, so as to achieve the purpose of cooking the material. Under the action of high temperature and high pressure in the cavity, the starch Gelatinization, protein denaturation. When the material passes through each zone of the extruder cavity, soluble flavor substances and pigments can be injected into the material through the cavity under high pressure.

When operating a twin-screw extruder, it should be maintained on time. The maintenance process is carried out after the twin-screw extruder runs continuously for 2500-5000h and shuts down. The screw is extracted to inspect, measure and identify the wear condition of the most critical components, replace the components that have reached the specified wear limit as soon as possible, and repair the damaged components . The maintenance standard of the reducer of the twin-screw extruder is the same as that of the ordinary standard reducer.

Screw extruder is mainly used in the production of starch extruded food, protein extruded food and extruded feed in the food industry, and can also be used as a special chemical or biochemical reactor.Starch puffed foodThe starch in the grain will gelatinize (αize) under the high temperature and pressure of the extruder. The results showed that the degree of starch αization was more than 98% and the crude fat decreased by 60% or even disappeared after the puffed corn flour. Water solubility increased by more than 40%. Therefore, extruder can replace roller dryer to produce gelatinized starch.